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基于电磁超声的核电管道壁腐蚀检测

Wall Corrosion Testing of Nuclear Power Pipelines Based on EMAT

  • 摘要:
      目的  核电安全是国际社会重点关注的问题,核电管道作为传送介质和热交换的重要系统,存在很多安全问题。管道壁的腐蚀会导致泄漏或破裂,从而引发事故,威胁人员生命及公共安全。因此,核电管道腐蚀检测对于核电安全运营具有重要的意义。
      方法  管道壁腐蚀检测一般用压电超声方式,但压电超声需要耦合剂,难以应用于核电的高温和无人值守环境。电磁超声通过电磁耦合的方式激励和接收超声波,无需耦合剂,适用于高温和无人值守场景。文章提出了一种电磁超声横波测厚方法,并应用于核电管道内壁的腐蚀检测。对电磁超声横波探头进行优化设计,获得较高的信噪比,并对信号进行滤波和小波去噪处理,得到被测管道的实际厚度。
      结果  研究表明:该方法测量误差在1%以内,检测精度较高,可以用于核电管道内壁腐蚀的检测。
      结论  通过对管道壁进行腐蚀的精确检测,可以及早发现问题,并采取预防性维护措施,从而延长设备的使用寿命,减少维修成本,提高核电运行的安全性。

     

    Abstract:
      Objective  The safety of nuclear power is a key concern of the international community. As an important system of transmission medium and heat exchange, nuclear power pipelines have many safety problems. Corrosion of pipeline walls will lead to leakage or rupture, which will cause accidents and threaten personnel lives and public safety. Therefore, nuclear power pipeline corrosion detection is of great significance for the safe operation of nuclear power.
      Method  The corrosion detection of pipeline wall is usually done by piezoelectric ultrasound, which requires couplant, and cannot be applied in the high temperature and unattended environment of nuclear power plants. Electromagnetic acoustic transducer (EMAT) excites and receives ultrasonic waves with the way of electromagnetic coupling, which doesn’t need couplant, and it is applicable for high temperature and unattended scenarios. In this paper, a thickness measurement method with shear waves by EMAT is proposed, and applied to the corrosion detection of the inner wall of nuclear power pipelines. The shear wave probe of EMAT is optimized to obtain signals with higher signal-to-noise ratio, which are filtered and denoised by wavelet to get the actual thickness of the measured pipeline.
      Result  The result shows that this method achieves measurement errors within 1%, indicating high detection accuracy suitable for corrosion detection on the inner walls of nuclear power plant pipelines.
      Conclusion  By conducting corrosion detection on pipeline walls, problems can be identified early, and preventive maintenance measures can be taken to extend the equipment's lifespan, reduce maintenance costs, and enhance the safety of nuclear power operation.

     

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