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线圈放置方式对脉冲涡流检测的影响分析

Analysis of the Influence of Coil Placement on Pulsed Eddy Current Detection

  • 摘要:
      目的  核电厂汽水管线一般在管道外壁加装保温层,从而提高换热效率。目前对于铁磁性管道的检测手段主要为常规超声及超声导波,检测前需要将管道外壁保温层拆除,导致检测工期延长,人力成本增加,无法达到核电厂高质量发展的要求。核电厂脉冲涡流技术的应用可以省去保温层的拆装,实现不停机在线筛查。检测线圈的放置方式对缺陷的检出能力是脉冲涡流技术重要指标。
      方法  文章利用ANSYS中的Maxwell模块进行管件建模及仿真,分别设计同轴式与垂直式检测线圈,保持提离距离、材料一致及其他条件一致下,模拟脉冲涡流对平底缺陷的检测能力。选取核电厂样管进行同轴式与垂直式脉冲涡流测试,将脉冲涡流(Pulsed Eddy Current Testing,PECT)测试结果与超声测厚进行复核,对比两种线圈放置方式对脉冲涡流检测的影响。
      结果  研究表明:垂直式线圈相对于同轴式线圈对缺陷检出效果更佳。
      结论  核电厂脉冲涡流技术的应用对脉冲涡流技术在核电领域实施具有重要意义。

     

    Abstract:
      Introduction  In the nuclear power plant, the steam pipeline is generally installed with an insulation layer on the outer wall to improve heat transfer efficiency. Currently, the main detection means for ferromagnetic pipelines are conventional ultrasound and ultrasonic guided waves. Prior to the inspection, the insulation layer on the outer wall of the pipeline needs to be removed, leading to extended inspection time, increased labor costs, and an inability to meet the requirements for high-quality development in nuclear power plants. The application of the pulsed eddy current (PEC) technique for nuclear power plants can eliminate the need for insulation layer removal, enabling non-stop online screening. The defects testing by coil placement is an essential indicator of the PEC technique.
      Method  In this paper, the modeling and simulation of the pipelines was conducted by applying ANSYS Maxwell, coaxial and vertical detection coils were designed respectively to simulate the detection capability of PEC on flat bottom defects with consistency in the lift-off distance, materials and other conditions. Sample pipes were selected from the nuclear power plant for coaxial and vertical PEC testing. The pulsed eddy current testing (PECT) results were cross-validated with ultrasonic thickness measurement, and the effects of two coil placement methods on PECT were compared.
      Result  The results show that vertical coils are more effective in defect detection compared to coaxial coils.
      Conclusion  The defects testing by coil placement has great significance for implementing PEC in the nuclear power sector.

     

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