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大连海上风电单桩抗冰锥结构灌浆施工研究

Research on Grouting Construction of Icebreaking Cone Structure of Single Pile in Dalian Offshore Wind Power Project

  • 摘要:
      目的  抗冰锥结构是北方海上风电单桩基础结构的特有结构。抗冰锥结构的安装施工是单桩基础施工的重点和难点之一,灌浆连接技术通过装配化施工方式成功解决这一难题。大连某海上风电项目在国内首次采用单桩抗冰锥结构。
      方法  以该项目抗冰锥灌浆施工的工程实践为依托,研究总结单桩抗冰锥灌浆施工关键技术,内容包括安装准备、灌浆材料选择、灌浆管路设计与优化、灌浆封堵等技术和灌浆施工质量控制等。
      结果  采用自主研发的优固特 SKG-V高强灌浆料、集装箱小型一体化海上风电灌浆专用设备和自主研发的水下灌浆工艺,材料和施工性能均满足要求,成功完成国内首批单桩抗冰锥结构与单桩之间的灌浆连接。
      结论  该材料和技术有望在我国北方海上风电单桩基础结构中大量推广应用。

     

    Abstract:
      Introduction  The icebreaking cone structure is a unique structure of the offshore wind power single pile foundation structure in north. The installation of the icebreaking cone is one of the key points and difficulties in the construction of the single pile foundation. The grouting connection technology solves this problem through assembled construction successfully. For the first time in China, a single pile icebreaking cone structure is used in an offshore wind power project in Dalian.
      Method  Supported by the engineering practice of the project’s icebreaking cone grouting construction he critical technique of single pile icebreaking cone grounding construction was studied including installation preparation, grouting material selection, grouting pipeline design and optimization, grouting plugging and grouting construction quality control etc.
      Result  In this study, by using Ugrount® SKG-V, self-developed high-strength grouting material, the small-scale containerized integrated marine wind power grouting equipment and the self-developed underwater grouting technology, the material and construction performance had met the requirements, and the grouting connection between single pile icebreaking cone structure and single pile was successfully completed for the first time.
      Conclusion  This material and technology are expected to be widely applied in the single pile foundation structure of offshore wind power in northern China.

     

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